PLC Programming
TIA Portal for S7-1200/1500(F) and STEP 7 Classic for S7-300/400(F). Structured programming, modular function blocks and complete documentation for functional testing and acceptance.
I guide your project from concept through commissioning – new plants as well as retrofits of existing controllers (S5/S7-Classic to S7-1200/1500, HMI to WinCC Unified). Preferred Saar-Lor-Lux region, available worldwide.
by David Prybisch, M. Sc. Automation Engineering
Automation engineer · New plants & Retrofit · worldwide
On Time · Transparent · Personal

From PLC challenges to complete plant automation – my expertise for your success
TIA Portal for S7-1200/1500(F) and STEP 7 Classic for S7-300/400(F). Structured programming, modular function blocks and complete documentation for functional testing and acceptance.
Safety concepts per ISO 13849, ProfiSafe programming and Distributed Safety. Failsafe PLC solutions (S7-1500F, S7-300F/400F) with emergency stop cascades and validated safety logic.
WinCC Comfort/Advanced and WinCC Unified with multilingual operator interfaces, recipe management and batch control. Including HMI migration: upgrading legacy WinCC Flexible and Comfort panels to WinCC Unified – screens are rebuilt (partially AI-automated).
Parametrization of SEW, SINAMICS and Danfoss frequency inverters. Positioning, motion control and axis coupling for precise motion sequences in production lines.
PID control, analog and digital control for pressure, temperature, flow and level. Process optimization and fine-tuning for stable production processes.
On-site commissioning of production lines worldwide. Operator training, functional testing and final acceptance as well as support until successful handover to your production.
When only an online snapshot without symbols, without described DBs and without network comments remains: re-documentation of S5 and S7-Classic programs, AI-assisted. Also reconstruction from scanned schematics when the E-Plan is missing. On request directly combined with migration to TIA Portal.
AI workflows have been part of my daily engineering work for nearly a year: AI-assisted PLC programming in TIA Portal V21, WinCC Unified panels pre-generated with AI and manually refined, TIA Openness for automated workflows. AI as a booster for grunt work, diagnostics and hard problems. Consulting for plant operators and integrators.
New development, retrofit, and technical support – with proven project experience
From concept phase to commissioning – PLC programming, safety concepts and material flow integration for new automation solutions.
View referencesMigrate S5 and S7-Classic to S7-1200/1500, upgrade HMIs from WinCC Flexible or Comfort to WinCC Unified – screens rebuilt (partially AI-automated). Also possible without symbols, if online snapshot and scanned E-Plan are available.
View referencesTroubleshooting, parameterization, logic adjustments, and commissioning – technical support on-site and remote.
View referencesFrom automation planning to commissioning – or quick help with malfunctions and issues. Fixed-price or hourly/daily rates.
Response within 24h on business days · Initial consultation free