PLC Programming
- •Siemens TIA Portal (S7-1200/1500)
- •STEP 7 Classic (S7-300/400)
- •Programming languages: STL, LAD, FBD, SCL
Services
Field-proven automation solutions
From PLC programming through commissioning to retrofit – engineering services for modern production facilities.
From Planning to Commissioning
8 Steps for Successful Project Execution
Technology Competence
Proven automation technology for industrial production facilities
Functional Safety
- •ISO 13849 (Performance Level up to PL e)
- •ProfiSafe Engineering
- •Distributed Safety
- •Safety functions: SS0, SS1, SS2, SLS, STO
- •Safety validation & approval
HMI & Visualization
- •WinCC Comfort / Advanced / Professional
- •SIMATIC Unified
- •Recipe management & batch control
- •Multilingual operator interfaces
- •Alarm management & diagnostics
Drive Technology
- •SEW (MOVIAXIS, MOVIDRIVE, MOVITRAC)
- •SINAMICS (S120, G120, G120C)
- •Danfoss VLT frequency drives
- •Advanced bus positioning
- •Axis coupling & motion sequences
Process Automation
- •PID control (pressure, temperature, flow, level)
- •Analog control & limit controllers
- •Batch management & recipes
- •Process optimization & fine-tuning
- •Sequence controls
Sensors & Tracking
- •Barcode scanners (1D/2D)
- •3D scanners & vision systems
- •Safety light curtains
- •FIFO tracking & data tracking
- •Reflex sensors & object detection
- •Initiators & limit switches
Interfaces & IT/OT Integration
- •PROFINET / PROFIBUS / ProfiSafe
- •OPC UA
- •Modbus TCP/IP
- •Industrial Ethernet
- •PN/PN & DP/DP couplers
- •S7 communication
- •WCS/WMS interfaces
References
Selected automation engagements across manufacturing and process industries.
12/2018 – 02/2019 • Tobacco manufacturing
Track & trace for cartoner
Germany (DACH): Siemens S7-315-2 DP, MicroHAWK ID-40 cameras and RS232 interfaces deliver end-to-end pouch and case tracking on the cartoner.
Impact
- •Batches remain fully traceable – every pouch position is stored
- •Quality deviations are rejected automatically and documented for audits
11/2022 – 07/2023 • Tobacco manufacturing
Foreign material control in PloomS line
Poland (EMEA): Siemens S7-1511F, TOMRA Helius sorter and string remover ensure foreign material detection with cross-line ProfiSafe communication.
Impact
- •Foreign material and strings are detected and rejected reliably – product safety increases measurably
- •Product quality stays stable, even with recipe changes and parallel line starts
04/2023 – 2024 • Tobacco manufacturing
AGV-supported hall transfer
Germany (DACH): ek robotics AGVs, Siemens S7-414F controls and WinCC link hall 8 and hall 2, including buffer conveyors, barcode validation and shuttle integration.
Impact
- •Material flow between halls 8 and 2 is decoupled and transparent – no manual transports required
- •Line supply stays stable during mixed operation, maintenance and shift changes
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