Locations Switzerland

PLC Programming and Automation Engineering in Switzerland

Siemens TIA Portal, control system retrofits and commissioning – prepared remotely, delivered on site in planned blocks.

I'm David Prybisch, an automation engineer based in Stadtbredimus, Luxembourg. For machine builders, system integrators and plant operators in Switzerland I take on PLC programming in TIA Portal V21, HMI development with WinCC Unified and commissioning. More than 30 international commissioning projects – across most of Europe, in the USA, Tanzania, Malawi and Japan.

International commissioning projects
30+
S7-1500 · WinCC Unified
TIA V21
Including multi-week assignments
Remote + on site
Invoicing in Swiss francs
CHF
Engagement models

Two ways to work together

Whatever can be prepared is done remotely. I'm on site when the plant needs it.

Remote

Remote engineering

Program, HMI and documentation are built in my office and tested in simulation before they go onto the plant.

  • PLC programming in TIA Portal V21 (S7-1500, S7-1200 G2)
  • HMI with WinCC Unified or Comfort
  • Functional design specification (FDS) and test records
  • Remote maintenance and troubleshooting via your remote access
On site

On site

For commissioning, changeovers during shutdowns and project support at the plant, I work in planned blocks – including assignments of several weeks.

  • Commissioning and functional testing with your team
  • Changeover within the planned shutdown window
  • Project support at the plant, including multi-week stays
  • Operator training and handover

Working from Luxembourg adds no effort on your side: I handle the formalities and invoice in CHF (EUR on request).

Service packages

Starter packages

Clearly scoped services that make a good first step into a project.

  1. 01

    Retrofit assessment S7-300 → S7-1500

    Survey of hardware, program and operator panels, resulting in a migration path to S7-1500 or S7-1200 G2 with effort and downtime requirements.

    Deliverable

    Assessment report with migration concept, hardware list and quote for implementation

  2. 02

    Re-documentation from an online upload

    When the offline project is missing or no longer matches the plant: upload the program from the running PLC, structure it and add comments.

    Deliverable

    Commented project with symbols and a functional description of the current state

  3. 03

    WinCC Unified migration

    Replacing Comfort panels or WinCC flexible with WinCC Unified, with a reworked screen structure and alarm system.

    Deliverable

    Working Unified project, alarm concept and operator documentation

  4. 04

    On-site commissioning

    A planned on-site block for I/O checks, commissioning and functional acceptance, prepared in simulation.

    Deliverable

    Plant in operation, test records and commissioning report

Fixed-price quote after an initial assessment. Scope and dates are agreed in writing beforehand.

References

Project work

Anonymized projects from Luxembourg and Germany – with role, scope and current status.

Sorting plant extension with safety technology

Recycling company, Luxembourg · engineering partner on behalf of a general contractor

Scope
  • Migration of the existing project from TIA Portal V19 to V21, switch to the successor F-CPU
  • Integration of new drives with PROFIsafe/STO and IO-Link across three control cabinets
  • Four guard-door interlocks in the safety program, documented against EN ISO 13849-1 and EN ISO 14119
  • HMI and commissioning during the planned shutdown
Result
In operation and closed in July 2026. Fixed-price contract, additional work ordered as separate change orders.
  • TIA Portal V21
  • S7-1500F
  • PROFIsafe
  • SINAMICS G120C
  • IO-Link
  • WinCC RT Advanced

Dust extraction retrofit from S7-300 to S7-1200 G2

Waste-to-energy plant, Luxembourg · commissioned directly by the operator

Scope
  • Retrofit from S7-300 to S7-1200 G2 in TIA Portal V21
  • Operator panel selected after a documented comparison (MTP700 Unified Basic)
  • Alarm system with four alarm classes, manual operation agreed with the operating staff
  • Circuit diagrams updated in EPLAN, safety acceptance prepared as a structured record
Result
Closed in July 2026 at the agreed fixed price, with seven days on site and operator training at handover.
  • S7-300 → S7-1200 G2
  • TIA Portal V21
  • WinCC Unified Basic
  • EPLAN

Central overview for ten PLCs

Beverage producer, Germany · engineering partner on behalf of a general contractor

Scope
  • Central visualization with WinCC Unified PC Runtime V21, summary status per line
  • Read-only access to ten PLCs; the existing machine projects stayed untouched
  • Remote view of the existing Comfort panels
  • Licensing sized to actual demand: 500 instead of 1,000 PowerTags
Result
On-site commissioning in August 2026: runtime, login and web client are in operation.
In operation; the remaining lines follow once plant IT releases the network ports (as of October 2026)
  • WinCC Unified PC Runtime
  • TIA Portal V21
  • S7-1500
  • S7-1200
  • PROFINET

Infrastructure control with WinCC Unified

Recycling company, Germany · engineering partner on behalf of a general contractor

Scope
  • S7-1200 G2 control for lighting, heating, ventilation and fire-water supply
  • Unified Basic panel with plant overview, alarms, trends and long-term archive
  • Functional specification kept up to date, each stage tested in simulation first
  • Commissioning on site in stages, discrepancies between drawings and field resolved
Result
Lighting, temperature monitoring, ceiling fans and the fire-water section are in operation.
Ongoing, sections in operation (as of October 2026)
  • S7-1200 G2
  • WinCC Unified Basic
  • PID control
  • FDS
  • PLCSIM Advanced

Fault analysis at an S5/S7-300 interface

Industrial plant, Germany · on behalf of a machine builder

Scope
  • Analysis of the S5 programs on both lines (STL), adjustments on line 1
  • S7-300 program reconstructed from the project archive and validated against the cross-reference list
  • Interface document covering both PLCs
  • Tests during live production, without causing a stoppage
Result
Fault mechanisms at the interface documented; service report countersigned by the operator.
Follow-up visit requested by the operator, permanent implementation pending (as of October 2026)
  • SIMATIC S5
  • STEP 5 STL/FBD
  • S7-300
  • STEP 7 Classic

Drive documentation for a wastewater treatment plant

Wastewater treatment plant, Luxembourg · on behalf of a general contractor

Scope
  • Parameter sets of five frequency converters read out in full
  • Complete parameter lists per drive, with deviations between sets highlighted
Result
Five parameter lists produced (September 2026).
  • Danfoss FC 202
  • PROFIBUS
  • Wastewater
Regions

Three regions, one approach

Basel, Zurich and Lucerne with their industrial focus – and the driving time from Stadtbredimus.

About the region

Automation engineering for Swiss plants

Most of an automation project happens at the desk: program structure, HMI, functional design specification and testing in simulation. I do this work remotely, in step with your project manager. I come on site for commissioning, for changeovers during planned shutdowns and for project support at the plant – in scheduled blocks, for several weeks if needed. Driving time from Stadtbredimus is about 3 h 45 min to Basel, 4 h 45 min to Zurich and 4 h 50 min to Lucerne.

A common trigger is the S7-300. Siemens discontinued the series on 1 October 2025; spare parts are expected to remain available until 30 September 2033, though Siemens says supply may end sooner. Planning now lets you move to S7-1500 or S7-1200 G2 within a regular shutdown window. In water and wastewater, Switzerland is upgrading around 140 treatment plants against micropollutants by 2040, and the control systems have to grow with them.

The split of work is clear: your electrical contractor handles installation and wiring, I deliver software, HMI and commissioning and coordinate the interfaces with them. Every project closes with complete documentation – functional design specification, test records and a commented TIA project your own automation technicians can keep working with.

Automation engineering for Switzerland from a single source: PLC programming for S7-1500 and S7-1200 (including G2), S7-300 migration and control system retrofits, WinCC Unified and Comfort, safety PLCs, PROFINET, PROFIBUS, IO-Link and AS-i, on-site commissioning and FDS-based documentation – for Basel, Zurich, Lucerne and the rest of Switzerland.

Industries with project experience

  • Recycling and waste management
  • Waste-to-energy
  • Beverage industry
  • Steel and metals
  • Machine and plant building
  • Wastewater (drive documentation for a treatment plant)

Service area

  • Basel
  • Zurich
  • Lucerne
  • Bern
  • Zug
  • Aarau
  • St. Gallen
  • Winterthur
  • Olten
  • Solothurn
FAQ

Frequently asked questions

I prepare programming, HMI and documentation remotely and test them in simulation. I come on site in planned blocks for commissioning, changeovers during shutdowns or project support at the plant – for several weeks if required. Travel only happens when the plant actually needs someone there.

Nothing extra. Remote work is handled like any other order, and for on-site work I take care of the required advance notification myself. Invoices are issued in CHF, or in EUR on request.

Planned assignments are scheduled with some lead time, because on-site work requires a short advance notification. In a breakdown, we start via your remote access where available and arrange an on-site visit as soon as possible. Driving time from Stadtbredimus is about 3 h 45 min to Basel, 4 h 45 min to Zurich and 4 h 50 min to Lucerne.

Your electrical contractor or panel builder. I deliver software, HMI and commissioning, coordinate the interfaces with them and update circuit diagrams on request.

Siemens discontinued the S7-300 on 1 October 2025. Spare parts are expected to remain available until 30 September 2033, though Siemens says supply may end sooner. It is rarely an emergency, but a retrofit needs planning and a suitable shutdown window. A retrofit assessment shows effort, migration path and timing before you decide.

A functional design specification (FDS), test records, a commented TIA project and, if needed, operator documentation. The aim is that your automation and maintenance staff can carry on without me.

After an initial assessment you receive a fixed-price quote for the agreed scope. Work whose scope cannot be defined in advance, such as fault analysis, is billed on a time basis. Invoices are issued in CHF, or in EUR on request.

The projects on this page come from Luxembourg and Germany – recycling, waste-to-energy, beverages and machine building, plus drive documentation for a wastewater treatment plant. On top of that come more than 30 international commissioning projects across most of Europe, in the USA, Tanzania, Malawi and Japan.
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More background

This page summarizes what I offer in Switzerland. Services, references and profile are covered in detail on the main pages.

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